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Lean Masterclass: Part 1 (Become Certified Lean Proficient)

Course Introduction
Course Outline and How to make the most from this course?
Preview
A Sneak-Peek into the Course
What is Lean?
Section Introduction
What is Lean?
More about Lean Techniques
Lean in Service
Comparison of Lean, Six Sigma and Theory of Constraints
Success Story
Section Conclusion
Lean Pioneers
Section Introduction
Sakichi Toyoda
Success Story - Sakichi Toyoda
Henry Ford
Ford remembers his Customers
Taiichi Ohno
Section Conclusion
What is Toyota Production System (TPS)
Section Introduction
What is TPS?
The TPS House
Brief Snippet of Ohno's Journey
The Toyota Way
Section Conclusion
What is Poka-Yoke
Section Introduction
What is Poka-Yoke?
Why Poka-Yoke?
When Poka-Yoke?
Real-Life Example of Poka-Yoke
Activity: Use Poka-Yoke
Activity Solution: Use Poka-Yoke
Section Conclusion
What is Value?
Section Introduction
What is Value?
What is Value Stream?
Activity - What is Value?
Activity Solution - What is Value?
Section Conclusion
What are Value Stream Maps?
Section Introduction
What are Value Stream Maps?
VSM Icons
What are the Steps to Complete a Value Stream Map?
Activity: Value Stream Map
Activity Solution: Value Stream Map
Section Conclusion
What is 5S?
Section Introduction
What is 5S?
5S Project in Service Industry
Activity - 5S - Match the Correct Definitions
Activity Solution - 5S - Match the Correct Definitions
Section Conclusion
What are 8 Wastes?
Section Introduction
What is Waste?
What are 8 Wastes? - Part 01
What are 8 Wastes? - Part 02
What is DOWNTIME?
Activity: Fill in Correct Type of Waste
Activity Solution: Fill in Correct Type of Waste
Section Conclusion
What is Jidoka?
Section Introduction
What is Jidoka?
Real-Life Example of Jidoka
Activity: Identify the Jidoka Solution
Activity Solution: Identify the Jidoka Solution
Section Conclusion
What is Just-In-Time?
Section Introduction
Introduction to JIT
Origin Story of JIT
Steps to implement JIT
Case Studies of JIT
Activity - Just In Time Quiz
Activity Solution - Just In Time Quiz
Section Conclusion
What is Kaizen?
Section Introduction
What is Kaizen?
History of Kaizen
Examples of Kaizen
Kaizen Benefits
Section Conclusion
What is Genchi Genbutsu?
Section Introduction
Introduction to Genchi Genbutsu
Genchi Genbutsu: A Simple yet a Powerful Tool – Case Study
Steps to implement Genchi Genbutsu
Section Conclusion
Course Conclusion
The Conclusion

Section Conclusion

Lean Masterclass: Part 1 (Become Certified Lean Proficient) Lean Pioneers
By: Advanced Innovation Group Pro Excellence (Aigpe)
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Transcript

Everyone, congratulations and kudos to have completed this section. Here you learned the several contributions of lean pioneers, including sakichi, Toyoda, Henry Ford, and taiichi Ohno. That brings us to the end of this section. In the next section you will learn about Toyota Production System. Thank you for attending. See you in the next one.

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