Take you through how to calculate the UI utilization factor you can say I see understand utilization loss, as I understand the utilization factor measures the downtime loss. So, it is a ratio of actual operating time to plant operating time it is measuring the given plant operating time how many hours system is work for example, actual operating time per shift 300 minutes plant operating time per shift is for 10 minutes then utilization would be actual operating time divided by plant operating time, nothing but 300 minutes during a foreign terminal Which will use 73 percentage? It is simple as that. Now we'll understand how actual operating chemistry eliminates How did we arrive at this planned operating time for 10 minutes How did you arrive at this all those things we are going to see step by step process, but at this point of time, I am giving the comfort to you going through this theoretical aspect of arriving this problem looks difficult, but once if you have a format then it is very easy to get those information on a daily basis.
But even before getting the format level as a concept in it understand how it is being arrived. This way, we are waiting starbase to process how to arrange this, but actually the day to day operations, you need not take the step by step approach in today's scenario with Excel and other software, you can easily enter the data automatically review the replication factor I will support you with the format at the end of the session. But as of now, I urge you to do attention to understand the concept behind this in each element. Okay, now we'll move on how to arrive the actual operating time actual operating time is nothing but supplant operating time minus any downtime loss. planned operating time means available time per shift minus any planned shutdown time. For example, available time per shift is eight hours say it was operation eight in the 60s of 480 minutes is the available time per shift in this planned downtime, any valid reasons like morning meetings, lunch break, refresh, break shuttle maintenance, those are planned shutdown time.
For example, morning meeting 10 minutes like to break that nice refresh break contentedness shouldn't mental check. 10 minutes if this is a case, how to arrange the planned shutdown time, it is a summation of 10 plus 30 plus 20 plus 10 equal to 70 minutes. So, a planned operating time is given shuttle time minus planned shutdown time for 80 minutes is a given time eight hours or eight into 6480 minutes minus 70 will become for 10 minutes. This is a plant operating time this is a level this is expected time the facility should be available for production so for 10 minutes so, actual operating time is plant operating time minus A downtime so you're seeing for 10 minutes is a planned operating downtime I'm saying under 10 minutes. What are under 10 minutes break up here we can see this assume that breakup of downtime on Underland 10 minutes can be machine They don't operate or not available metadata will change your loss all this put together we are already under 10 minutes.
So, if the downtime is under 10 minutes, planned operating time is for 10 minutes. So, actual operating time is 410 minutes minus under 10 minutes equal to 300 minutes. So, utilization will be as we see earlier, actual operating time dividend by plant operating time, actual operating time is 300 minutes after discounting all the breakdowns, unplanned operating time is for 10 minutes so, it last session is 73 percentage