I will take you through some of the case studies of UI improvement and its business impact the first case study examples from foundry industry and the processes casting. before implementing we we was 60 percentage and we improved the way to 74 percentage were under we focused mainly change our loss reduction, machine breakdown reduction operator our British use, these are the predominant area, we focus we reduce the losses and we improve the UI from 60% to 74 percentage. What is the business impact? There was a reduction of loving percentage on overall manufacturing costs. That is the impact of only improvement on the manufacturing cost. We will see the next case studies.
This example from auto industry and the processes assembly line here before implementing UI, we was 59 percentage and the team improved to 82 percentage where the focus is change our last operator will booty issues material shortage and chronic quality issues. What is the business impact under person delivery actual session before implementing UI program this particular organization or having a delivery related issues they could not able to deliver after implementing this way program, they improved the delivery actual session that is a business impact because of UI improvement. The next case study comes from the industry in photo industry processes casting here the way was that in percentage and it was improved to 51 percentage still the organization is improving on UI improvement, but they focused mainly they focused on change or loss reduction, machine breakdowns, quality issues and a little bit on productivity losses. Because of that, what was the impact on the business they could able to maintain the same manufacturing costs, if they are not improved the way the manufacturing costs would have been the negative or why there is no reduction in this manufacturing costs, because the level of improvement they did only heals the same level of manufacturing costs.
Suppose for example, if they improve the UI to sound to a percentage, probably we can expect some reduction in the manufacturing costs. The point we need to understand here is the more we improve we likely there should be improvement in the manufacturing cost the next case studies from auto ancillary and processes machining. Before initiating this way improvement program we was 760 percentage and it goes improved to 80 on percentage mainly the focus on change your loss reduction machine breakdown reduction operator will read issues and metal shortage issues only what does the business impact 7% reduction the manufacturing costs there is a correlation between UI improvement and business impact wherever we rightly choose the critical equipment, apply the concept very diligently and understand the root cause. Apply the right solution start tracking and keep on improving the performance we could able to see the business impact Like this hope this gives some understanding the power of we, although we can try the business profitability in the long run, the idea of showing all the case studies is you need to understand that if you rightly apply the we rightly identify the critical a coupon rightly administered the UI, start tracking on a continuous basis, understanding the last pattern, understanding the root cause applying the right lean tool continuously start monitoring the UI trend and focus on the losses.
Definitely it'll have a major impact on the business like that's what I want you to understand, and I wish you to implement in our organization as well. All the best